Improve processing with heat exchangers
Chilled Water Coil
Elevating global standards with exceptional, unmatched Dutch craftsmanship in advanced industrial heat exchange.
What Is a Chilled Water Coil?
A Chilled Water Coil is a type of heat exchanger used primarily for cooling air in commercial HVAC systems, air handling equipment, and industrial air handler units. It operates by circulating cold water through a network of copper tubes housed within a coil casing, often made from galvanized steel or stainless steel. As warm air passes over the coil’s metal fins, heat is transferred from the air to the chilled water inside the coil, effectively reducing the air temperature.
These coils are vital in comfort cooling applications where maintaining precise air temperature drops is essential, especially in commercial buildings, multi-occupant facilities, and food-grade environments. They come in various configurations and materials to meet fluid temperature, pressure, and installation requirements, often with intermediate tube supports, condensate connections, and ASTM-certified copper tubing for durability and performance.
When designed and installed correctly, chilled water coils ensure maximum heat transfer, energy efficiency, and long-term reliability, making them a cornerstone of modern cooling systems and air conditioning infrastructure.
Where Precision Meets Performance: The Craft Behind Chilled Water Coils
In the demanding world of industrial and commercial climate control, the chilled water coil quietly performs a vital task—cooling air with consistency, efficiency, and resilience. At ICARUS, we treat this component not as a commodity, but as a finely tuned instrument of thermal engineering.
Engineered for Maximum Heat Transfer
The secret to a high-performing chilled water coil lies in its construction. Coils built with seamless copper tubes and die-formed aluminum fins offer exceptional heat transfer efficiency, ensuring rapid cooling even under high air temperature and fluid temperature loads. The coil’s ability to manage maximum operating pressures without performance loss is key for maintaining reliable cooling across a wide range of applications—from industrial air handler units to commercial HVAC systems.
The geometry of the coil—including coil dimensions, circuit configuration, and header design—plays a critical role in achieving optimal performance. Proper alignment with system specifications ensures consistent airflow and efficient heat transfer in even the most space-constrained or high-output environments.
Material Selection Matters
In environments where corrosion resistance or sanitation is crucial, the choice of materials becomes decisive. Options like 16-gauge galvanized steel casings, stainless steel headers, and non-ferrous brazed joints are available to ensure durability, longevity, and compatibility with water treatment processes. These material options not only influence coil performance but also support compliance with standards in food-grade or corrosive industrial settings.
At ICARUS, our high-quality manufacturing partners help us offer custom solutions with precise material thickness, fillet rod material, and connection material specifications—delivering long-lasting results across even the most challenging installations.
Flexibility for Every Application
Whether you’re sourcing a replacement for an aging coil, configuring a new direct expansion or hydronic system, or managing a multi-unit chilled water coil assembly, the flexibility to design for your space and performance needs is essential. ICARUS supports custom coil modules, blank coil templates, and coil selection programs to ensure a perfect match between performance and installation requirements.
From standard steam coils to fluid coils and direct expansion coils, we help engineers, contractors, and facilities managers optimize their systems for efficient, cost-effective cooling—without compromise.
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Dutch excellence in heat exchange
Customized solutions
With ICARUS Industrial, you're not just buying a product, you're engaging a partnership. Our direct sales model
Direct manufacturer benefits
Your unique needs are our command. We offer tailored heat exchanger solutions.
Lower total cost of ownership (TCO)
We go beyond performance with our heat exchangers, sculpting an unbeatable blend of.
Superior durability
Built from robust materials, our heat exchangers are a testament to resilience. They reduce maintenance
ICARUS: Crafting Cooling Precision with Chilled Water Coil Solutions
At ICARUS, we understand that behind every reliable climate control system is a coil built for precision. Our expertly engineered chilled water coils are designed to maximize heat transfer, support a range of fluid temperatures, and meet the highest standards of material performance—even in corrosive environments and commercial-grade HVAC applications.
Whether you’re outfitting a chilled water unit, upgrading a commercial air handler, or managing large-scale cooling across multi-occupant buildings, ICARUS offers tailored coil solutions that integrate seamlessly with your system. We specialize in finned tube heat exchangers, coil replacement, and custom casing configurations—supporting everything from coil performance optimization to installation guidance.
Contact ICARUS today to discuss your chilled water coil requirements. Let us help you enhance your system with high-quality materials, efficient construction, and technical expertise—delivered with precision, reliability, and speed.
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ICARUS Heat Exchangers
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FACTS ABOUT ICARUS
> 27
With over 27 years in business, we’ve carved out a reputation for excellence and innovation.
> 120+
Our global presence is marked by a diverse clientele of over 120 customers worldwide.
> 850+
Moreover, our portfolio boasts more than 850 completed projects.
FAQs about Chilled Water Coil
What factors should be considered when selecting a chilled water coil?
Key considerations include coil dimensions, fluid temperature, airflow rate, and the specific industrial application. At ICARUS, we support clients with detailed coil selection programs to ensure compatibility with their system’s air handling equipment and overall cooling performance goals.
How is condensate managed in a chilled water coil system?
As warm air contacts the cold coil surface, condensate forms and is directed through a condensate connection to a drain system. ICARUS coils are designed with properly sloped pans and intermediate drain headers to handle moisture efficiently, preventing water buildup and maintaining system hygiene.
What materials are best for chilled water coil casings in corrosive environments?
For corrosive environments, stainless steel casings or galvanized steel with protective coatings are recommended. ICARUS offers a range of optional material casings that enhance durability while supporting compliance in food-grade and high-humidity locations.
Can chilled water coils be used in heat recovery systems?
Yes, chilled water coils can be integrated into heat recovery or energy recovery systems to reclaim waste heat from exhaust air streams. ICARUS can help design custom coil solutions optimized for both cooling and thermal energy recycling applications.
What is the typical installation process for chilled water coils?
The installation process involves securing the coil within the air handler, connecting supply and return water lines, managing condensate drainage, and verifying operating pressure limits. ICARUS provides engineering guidance, detailed drawings, and coil templates to streamline on-site installation.
