Improve processing with heat exchangers
Explosion-Proof Heating Coil
Elevating global standards with exceptional, unmatched Dutch craftsmanship in advanced industrial heat exchange.
What Is an Explosion-Proof Heating Coil?
An explosion-proof heating coil is a specialized electric heating element engineered for use in hazardous environments where the presence of flammable gases, vapors, or combustible dust poses a risk of ignition. These coils are encased in rugged, sealed housings—typically made from stainless steel or alloy steel—to prevent sparks, arcs, or high surface temperatures from triggering explosions. They are widely implemented in chemical plants, refineries, and gas facilities to ensure safe, controlled heating in classified zones. Built to comply with strict safety standards, explosion-proof heating coils offer reliable thermal performance and protection even under extreme operating conditions.
Built for the World’s Most Demanding Conditions
From the frozen silence of remote oil fields to the volatile atmospheres of chemical plants, the environments demanding explosion-proof heating coils are as unforgiving as they are critical. At ICARUS, we understand these extremes. That’s why our explosion-proof heating solutions are meticulously engineered—not just to function—but to excel under the toughest operational and safety constraints.
Precision Engineering for Hazardous Environments
In facilities where the presence of flammable gases or combustible dust poses an ever-present risk, heating coils must meet the highest standards of protection. ICARUS explosion-proof heating coils are certified for use in hazardous locations, including Divisions 1 & 2, and are designed to maintain performance even under ambient temperature fluctuations and pressure changes. Their sealed construction ensures that any internal ignition remains contained, preventing it from triggering a catastrophic event in the surrounding environment.
Materials That Withstand the Harshest Elements
When operating in chemically aggressive or high-humidity areas, the longevity of heating components becomes a central concern. Our heating coils are fabricated using stainless steels, ceramic core elements, and alloy steels—materials proven to resist corrosion, chemical exposure, and combustible dust. The result is a coil that resists breakdown, maintains thermal output, and minimizes the risk of failure even in prolonged exposure to harsh substances and extreme surface temperatures.
Built-In Safety Systems for Peace of Mind
Safety isn’t an afterthought—it’s built into every ICARUS heater. Features such as manual reset cutouts, automatic thermal protection, and flame-resistant cable glands ensure stability during operation. Our designs also support customizable explosion-proof flanged heater connections and vertical airflow options, allowing for tailored integration into various systems—from enclosure heaters to duct heating assemblies. These safety integrations not only protect the unit itself but contribute to the overall integrity of the facility’s heating strategy.
Download products reference list
Download the comprehensive product reference list for heat exchangers and cooling systems.
Dutch excellence in heat exchange
Customized solutions
With ICARUS Industrial, you're not just buying a product, you're engaging a partnership. Our direct sales model
Direct manufacturer benefits
Your unique needs are our command. We offer tailored heat exchanger solutions.
Lower total cost of ownership (TCO)
We go beyond performance with our heat exchangers, sculpting an unbeatable blend of.
Superior durability
Built from robust materials, our heat exchangers are a testament to resilience. They reduce maintenance
Your Trusted Partner in Safety-Driven Heating Solutions
When safety is non-negotiable and performance under pressure is essential, ICARUS delivers heating solutions that never compromise. Our Explosion-Proof Heating Coils are engineered for hazardous locations, tested for chemical resistance, and built with rugged stainless steel and alloy elements to thrive in volatile, high-risk environments.
From chemical plants and offshore platforms to dust-prone production halls, our team of engineers understands the strict compliance and environmental demands your application faces. Whether you need a custom explosion-proof duct heater, a compact convection heater, or an immersion heating element built for extreme ambient temperatures, we are ready to deliver with precision.
Reach out to ICARUS today to explore how our explosion-proof heating equipment can elevate the safety and efficiency of your operations. Together, we’ll build the backbone of heat for even the most extraordinary environments.
Request a quotation
Elevate your efficiency with Dutch-engineered solutions tailored for your needs. Fill out the details below, and our team will provide a personalized quote to help you harness the power of optimized energy in manufacturing. Step into the future, one quote at a time.
ICARUS Heat Exchangers
Quotation Form
FACTS ABOUT ICARUS
> 27
With over 27 years in business, we’ve carved out a reputation for excellence and innovation.
> 120+
Our global presence is marked by a diverse clientele of over 120 customers worldwide.
> 850+
Moreover, our portfolio boasts more than 850 completed projects.
FAQs about Explosion-Proof Heating Coil
What makes a heating coil “explosion-proof”?
An explosion-proof heating coil is designed to operate safely in hazardous environments where flammable gases, vapors, or combustible dust may be present. These heaters feature sealed electrical connections, alloy steel housings, and built-in safety features like automatic reset cutouts to prevent ignition and ensure safe operation under volatile conditions.
Where are explosion-proof heating coils typically used?
These heaters are commonly used in chemical plants, oil and gas facilities, refineries, and dust-laden production environments. They’re essential in Divisions 1 & 2 hazardous locations, where maintaining temperature control without risking combustion is critical to equipment and worker safety.
What materials are used in explosion-proof heating equipment?
Explosion-proof heating coils are typically constructed using stainless steels, ceramic elements, or alloy steel, offering high corrosion resistance, excellent thermal conductivity, and durability in wet or dusty environments. These materials are chosen to withstand extreme ambient temperatures and maintain structural integrity.
Are explosion-proof heaters customizable for different applications?
Yes. At ICARUS, we offer customizable explosion-proof heaters including duct heaters, immersion heaters, and finned-tube elements tailored to specific performance requirements, space constraints, and chemical exposure levels. Options like manual reset, ceramic core, and flange mounting allow flexibility in integration.
What certifications and safety features should I look for?
Look for heaters certified for explosion-proof environments with ratings suitable for temperature class T4, maximum surface temperature limits, and automatic thermal cutouts. Proper installation guidelines, cable glands, and electrical connection standards are essential to ensure compliance with gas site safety regulations.
